PROWAVE SERIES

A technical platform of advanced process welder

Item No 250C 350C 360i 500i 650i
Cooling variants
Gas
Water
Wire feeder system
Built-in wire feeder system
/ / /
Separately wire feeder system / /
Operation method
At the main power source
At the Wire feeder / /
At the remote control / /
At the torch

● Standard options      ○ Optionally available      / Not Available

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Friendly I/O interface

Everything at a glance:
simply understand the operation logic even new to this system

  • Status indicator: touch to check details or quick change
  • Main parameters: slip to adjust immediately even wear gloves
  • Direct to parameters settings easily and quickly

    Flexible control mothods

    You can regulate the machine everywhere ----- at the power source, at ....

    Ready for Intelligent Fabrication

  • MES and WeldNET Accessible
  • PROWAVE Series is equipped with active user management and assigned NFC keys to set protection and permissions for parameter adjustment. It can also choose to connect to the MES system, which is more suitable for modern production data management.

    By connecting to Topwell WeldNET, you can pre-control the parameters, monitoring the process at real time, and trace the quality, thanks to the equipment, production, and process management modules. Meanwhile, your productivity and quality are boosted with analytic and statistical tools. It unleashes the potential of your future welding production.

  • Robot Welding Accessible
  • Robot interfaces are inserted via digital port (EtherNetlP, DeviceNet, CAN, CANOPEN, RJ485,etc.) with built-in communication protocols. No additional external communication modules are needed.

    Better Aluminum Welding Process

    The PROWAVE Series is an upgraded model and machine that is compatible with more advanced pulse processes. Can provide a higher peak current and a larger current difference that is more suitable for aluminum alloy welding, easily triggering a stable arc and cleaning oxides, while generating enough heat to melt the metal and obtain high-quality welds.

  • Premium push-pull gun
  • Using the most durable motor and drive design, and installing the wire drawing motor close to the welding position, the wire feeding is smoother and less likely to get blocked, especially in aluminum welding conditions, which improves wire feeding performance and arc stability. 

    Equipped with LCD screen display and function keys, it can communicate with the power machine to adjust welding procedures and parameters. Communication between the digital welding torch and machine enables enhanced the synergy welding, as the wire speed increases/decreases, the MIG parameters increase/decrease to match the appropriate power required.

    The precise control of pulse period ensures the stable process of droplet transition, with only one drop of metal shooting out from the tip of the welding wire within a pulse period. Therefore, it will not generate a large amount of spatters, even under high current, reducing cleaning work and improving the appearance of the weld.

    The powerful data accumulation has shaped the perfect pulse waveform of PROWAVE 500i , with multiple welding parameters working together. As the wire speed increases/decreases, the pulse or MIG parameters will also increase/decrease to match the appropriate power required to achieve a more perfect welding curve.

    Refined Steel Welding Process

    Refined Dip Transfer

    • Highly efficient dip transfer arc with refined waveform;
    • Suppress the spatter during short-circuit transition;

    • Create high-quality seams with increased deposition rate;
    • Spatter can be reduced by 20% when welding with CO2;

    Improved Arc Length Controls

    The extension self-adjusting function maintains the stability of the same short arc length, enabling constant and regular short circuits, despite the change in the welding torch position, changing sheet thicknesses, or material misalignment.

    Benefiting from the wire feed control, the penetration stays stable and constant even in spite of the extension fluctuations.

    Advanced Technologies for Higher Efficiency

  • HSP (High Speed Pulse) - Ultra High Deposition Rate
  • Compared to a standard pulse process, the HSP extends its transition to a virtually flowing material transition to the work pieces, which boosts deposition rates by 35% while ensuring smooth, spatter-free seams. It helps users to save time, money, and resource as no reworks are required.

    Get better welding seam
    Less heat input, less spatters, less rework.

    Get higher welding strength
    Deeper penetration, no undercut defects, higher strength.

  • HSA (High Speed Spray Arc) - Superior Directional Property
  • With a highly concentrated and extremely stable arc in high density, the HSA process delivers spatter-free weld seams, deeper penetration and narrower heating affected zones. It is also possible to weld at small opening angles with the high directional property. Its welding speed is more than 30% faster than conventional MIG or MAG welding.

    Smaller opening angle

    Deeper penetration

    More material saving

    Higher welding efficiency

  • HPC (Hybrid Pulse Control) - Excellent in All-position Welding
  • The specialty of HPC-Vertical Up lies in two processes: one is to heat up the material with high energy, and another is to steeply lower the heat to contribute to the well-formation of seams within a short time.
    It ensures a reliable penetration, precisely sized weld fillings, and a near-optimal throat thickness and is faster and easier than the conventional "X-Mas tree".

  • MDP (Micro Double Process) - TIG alike Results and Faster
  • With MDP, weld seam can be improved from coarse to fine. The key is that there is no droplet formation in the low pulse phase when the high and low pulses switches. Thanks to the precise energy input, MDP can deliver perfect TIG-like welding appearance but is twice faster than TIG. MDP is particularly suitable for thin to medium-walled (1-8mm) Aluminum, Steel, and Cr-Ni applications, like frames, tables, beds, and furniture structures.

  • ULS (Ultra Low Spatters) - Stable and High Efficiency
  • The ULS process is a modified short-arc transfer arc with perfect waveform setting that greatly reduces spatter generation. In the pinch phrase, there is a special current interruption, the energy is extracted under the program setting, avoiding the explosion caused by the large current, and the surface tension of the molten pool warms the generated droplets. Even in CO2 and MAG welding, it can minimize the spatters, which means less rework, fewer rejects, less cleaning required and savings on wearing parts.

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